In my past life I schlepped equipment all around North America in the process of giving demonstrations. As the most senior field staff it also fell to me to oversee the acquisition of shipping cases for our demo inventory.
Back then the nature of the gear, and the cost of shipping, drove me to select lightweight cases with layered foam inserts. This accommodated the 3-5 RU server chassis. A 2” thick protective layer of foam on all sides provided adequate protection without undue weight or cost.
Some months ago I was again tasked with creating a shipping case for some gear. This time the gear involved was not a server rack, but a small suite of telecom & network devices for demo use. Since this suite of gear was much smaller & lighter than a server I decided to research if/how I might get a nice custom case manufactured. Everyone involved in the project was delighted with the result, so I though I’d share my experience with the vendor and their process.